The "Green Revolution" of Straw Grassland: A Documentary of LGZT WE918 Electric Loader Helping Boss Zhang Reduce Costs and Increase Efficiency
On the vast plains in the north, large areas of straw grasslands are important carriers of agricultural circular economy. Mr. Zhang's straw grassland has been in operation for eight years. It has grown from a small workshop-style processing to a scale that now covers five surrounding counties and districts and processes over 10,000 tons of straw annually, becoming a benchmark enterprise for straw recycling and reuse in the local area. However, with the continuous expansion of business volume, the problems such as high cost, high pollution and low efficiency brought by traditional diesel wheel loaders have gradually become the bottleneck restricting the further development of grassland. It was not until the entry of the LGZT WE918 electric loader that a "green revolution" for straw grassland operations quietly began. It not only completely changed the operation mode of the grassland, but also enabled Boss Zhang's business benefits to achieve a qualitative leap.
I. Traditional Operation Predicament: Diesel Wheel Loaders Become a "Cost burden"
Mr. Zhang's straw grassland mainly engages in businesses such as straw recycling, crushing, baling, storage and transportation. As the core operation equipment, the wheel loader undertakes key tasks such as straw loading and unloading, site transfer and material pile arrangement. Before the introduction of the WE918 electric wheel loader, Caochang had been using two LGZT diesel wheel loaders. These two devices accompanied Boss Zhang through his five-year entrepreneurial journey, witnessing the growth and expansion of Caochang. However, as the years of use increased and the intensity of work grew, more and more problems were exposed.
The most headache-inducing issue is the cost problem! When it comes to the previous diesel wheel loader, Boss Zhang has a lot to say. The operation of straw grassland is characterized by strong continuity and long working hours. Two diesel wheel loaders work for an average of more than 10 hours a day, and the fuel consumption is astonishingly high. The high fuel cost has put a heavy burden on Boss Zhang. Especially during the peak season for straw collection, the grassland needs to operate in shifts 24 hours a day, and the fuel cost has soared, squeezing a large amount of profit margins.
Apart from the fuel cost, the maintenance and upkeep cost of diesel wheel loaders also troubles Boss Zhang quite a lot. The maintenance cycle of diesel vehicles is short. A comprehensive maintenance is required every 500 hours, including changing the engine oil, filter element, gear oil, etc. Moreover, the failure rate of diesel wheel loaders increases with the passage of time. They often break down during peak operation periods, not only incurring high maintenance costs but also causing operation interruptions, affecting the progress of straw recycling and processing, and resulting in considerable economic losses.
Meanwhile, the environmental problems brought by diesel wheel loaders have also greatly troubled Mr. Zhang. There are many residential areas around the straw grassland. The loud roar and exhaust emissions produced by diesel wheel loaders during operation are often complained about by the local residents. "Even opening Windows for ventilation in summer is not good. When the machine starts, the roaring sound makes people uncomfortable and the exhaust smell is strong. The environmental protection department has also come to inspect several times and demanded that we make rectifications." " To cope with the pressure of environmental protection, Mr. Zhang had no choice but to invest funds in installing exhaust gas purification equipment and sound insulation facilities, but the results were not satisfactory. The issue of environmental protection has always been a heavy burden on his mind.
Facing the increasing cost pressure, the gradually declining operation efficiency and the severe environmental protection situation, Boss Zhang realized that it was necessary to find a more economical, efficient and environmentally friendly operation equipment in order to enable the grassland to continue to develop in the fierce market competition. For this reason, he began to pay attention to new energy construction machinery. After extensive investigation and comparison, the LGZT WE918 electric loader came into his view.
Ii. Connecting with WE918: A Firm Choice After Extensive Research
After deciding to replace the equipment, Boss Zhang did not blindly follow the trend but conducted a market research that lasted for three months. He successively inspected multiple brands of electric wheel loaders, making a comprehensive comparison from various aspects such as product performance, technical parameters, user reviews to after-sales service. During this process, the LGZT WE918 electric loader gradually stood out with its outstanding product advantages.
The first thing Mr. Zhang pays attention to is the battery life, which is also one of the most core technical indicators of electric construction machinery. The operation of straw grassland is intense and time-consuming, and it has extremely high requirements for the battery life of equipment. The LGZT WE918 electric loader offers two types of high-energy-density lithium iron phosphate power batteries, 60kWh and 80kWh, for selection. According to the operation requirements of the grassland, Boss Zhang chose the large-capacity battery version of 80kWh. At that time, the manufacturer introduced that the 80kWh battery could last up to 7.5 hours on a full charge and supported 300A fast charging, which could be fully charged in just 2.5 hours. It fully met our needs for daytime work. We could charge it during the lunch break and continue working in the afternoon without any delay. Boss Zhang recalled.
Apart from battery life, operational efficiency is also a key factor that Boss Zhang considers. The LGZT WE918 electric loader is equipped with a special electronically controlled power shift gearbox for electric loaders, paired with a high-power single motor drive and a reinforced drive axle. It can freely switch between high and low speeds, featuring high transmission efficiency, large traction force and fast acceleration. According to the data provided by the manufacturer, its working efficiency is more than 10% higher than that of other brands. To verify this claim, Boss Zhang specially went to the user site of LGZT for an on-site investigation. At a straw grassland of similar scale to his, he witnessed with his own eyes that the WE918 electric loader was loading and unloading straw with rapid movement, strong power, large lifting force, good automatic leveling performance, and its operation efficiency was significantly higher than that of traditional diesel wheel loaders.
The cost advantage made Boss Zhang even more excited. The LGZT WE918 electric loader only consumes about 10 kilowatt-hours of electricity per hour. Calculated at the price of 1 yuan per kilowatt-hour for industrial electricity, the usage cost per hour is less than 10 yuan. Moreover, the structure of electric loaders is relatively simple, and the maintenance cost is extremely low. There is no need to replace engine oil, filters and other components. Only simple battery maintenance and hydraulic system inspection are required each year, and the maintenance cost is less than 10% of that of diesel wheel loaders.
In addition, the environmental performance of the WE918 electric loader fully meets Boss Zhang's requirements. The equipment operates with almost no noise and no exhaust emissions, perfectly solving the problems of noise disturbance and non-compliance with environmental protection standards caused by traditional diesel wheel loaders. Meanwhile, this device is also equipped with an advanced BMS management system, which can ensure that the battery operates in the optimal working area, extend the battery's service life, and the battery cycle life exceeds 3,000 times, with a service life of over 5 years. Its stability and reliability are fully guaranteed.
During the inspection process, LGZT's complete after-sales service system also gave Boss Zhang a sense of reassurance. The manufacturer will also regularly conduct free inspections and maintenance of the equipment and provide professional operation training, allowing users to use it with confidence.
After extensive investigation and repeated weighing, Boss Zhang finally made up his mind and purchased two LGZT WE918 electric loaders at one time.
Iii. Practical Test: WE918 fully demonstrates its hardcore strength
After the two LGZT WE918 electric loaders were put into use, they quickly became the "main force" in grassland operations. Whether it was straw loading and unloading, site transportation or material pile arrangement, they all demonstrated outstanding performance, earning high praise from Boss Zhang and the workers on the grassland.
In terms of operational efficiency, the WE918 electric loader has brought an unexpected surprise. Master Li is a veteran driver on the grassland with over ten years of experience operating loaders. He is full of praise for the operation experience of the WE918: "This electric loader is so easy to drive!" The power is particularly strong. It accelerates much faster than diesel vehicles, and the gear shifting is smooth without any jolt. When loading and unloading straw, the lifting force is very strong. Whether it is loose straw or compacted material piles, they can all be easily scooped up. The automatic leveling function is also particularly practical. Each time the material is unloaded, it can be unloaded very thoroughly, and there is no need to manually clean the bucket anymore.
Due to the loose texture of straw, traditional diesel wheel loaders often spill materials during the transfer process, which not only wastes raw materials but also requires manual site clearance, increasing additional workload. The WE918 electric loader is equipped with a hydraulic pilot operation system, which features high operational accuracy and smooth bucket movement. When transporting straw, there is almost no spspreading of materials, significantly enhancing the utilization rate of raw materials. Meanwhile, this equipment adopts a articulated frame and ±35° full hydraulic steering, which is flexible in steering. When working in the narrow space of the warehouse workshop, it has a small turning radius and is easy to operate, effectively improving the utilization rate of the site and the working efficiency.
Boss Zhang calculated the operation efficiency for us: Previously, two diesel wheel loaders worked for 10 hours a day and could complete the loading, unloading and transportation of about 80 truckloads of straw. Now, the two WE918 electric loaders work for the same 10 hours every day, capable of handling over 90 vehicles. The work efficiency has increased by 12.5%, fully meeting the operation demands during the peak season of grassland. Since we switched to WE918, we no longer have to worry about our operation efficiency not keeping up. We can even take on more straw recycling business, and the business volume has increased significantly compared to before. Boss Zhang said happily.
In terms of battery life, the WE918 electric loader has fully met Boss Zhang's expectations. The 80kWh large-capacity battery can last for about 7 hours under full-load operation, which is fully sufficient to meet the operation requirements in the morning. During the lunch break, with a 300A fast charger, the battery can be fully charged in just 2.5 hours, allowing for normal operation in the afternoon. Moreover, the WE918 is also equipped with an auxiliary energy recovery control system, which can automatically recover energy during braking and downhill processes, further extending the driving range. Sometimes the amount of work in the afternoon is not large, and the battery still has a lot of power left. There is no need to worry about running out of power halfway at all. Master Li said.
In terms of operational comfort and convenience, the WE918 electric loader also performs exceptionally well. The luxury cab is equipped with an inverter heating and cooling air conditioner, keeping warm in winter and cool in summer. Even in the hot summer or cold winter, you won't feel uncomfortable after operating for a long time. FNR switches are installed on both the steering wheel side and the pilot handle. The two operation modes can be switched at any time, making the operation very convenient. The integrated follow-up armrest box and adjustable load shock-absorbing seat effectively reduce the driver's labor intensity and improve the operational comfort. The 9.3-inch LCD display instrument can show real-time data such as battery power, operation time and fault information. The human-machine interaction is efficient and convenient. The driver can keep track of the operating status of the equipment at any time.
The safety performance is even more reassuring to Boss Zhang. The battery system of the WE918 electric loader is equipped with an insulation detection function. Once a fault occurs, the instrument will promptly sound an alarm to remind the driver to handle it. The high-voltage box is integrated with an emergency switch, which is easy to disconnect during maintenance. The driver's cabin is equipped with an emergency stop switch. Pressing it will immediately cut off the power, effectively avoiding safety risks caused by misoperation. The vehicle is equipped with a GPS system as standard. Boss Zhang can check the vehicle's location, charging and discharging status, operation trajectory and other information in real time through the mobile phone APP, which is convenient for efficient management. With these safety precautions in place, we feel more at ease during operations and no longer need to worry about any safety issues with the equipment. Boss Zhang said.
IV. Cost Reduction: A Real "Cost-cutting Tool"
After using the LGZT WE918 electric loader for some time, what surprised Boss Zhang the most was the significant reduction in cost. From fuel costs, maintenance costs to labor costs and many other aspects, WE918 has demonstrated a strong cost advantage and has truly become a "cost reduction tool".
The first is a huge reduction in fuel costs. Two WE918 electric loaders operate for 10 hours a day, each consuming 10 kilowatt-hours per hour. The industrial electricity price is calculated at 1 yuan per kilowatt-hour. The daily electricity cost is: 2 units ×10 hours ×10 kilowatt-hours ×1 yuan per kilowatt-hour = 200 yuan.
Mr. Zhang excitedly said that the cost savings were equivalent to an increase of nearly 20% in profits, significantly enhancing the profitability of the grassland.
The second is a significant reduction in maintenance and upkeep costs. Traditional diesel wheel loaders require regular replacement of engine oil, filter elements, gear oil and other components, with short maintenance cycles and high costs. The LGZT WE918 electric loader has a simple structure and no complex mechanical transmission components such as engines and gearboxes, making maintenance and upkeep very convenient. Only 2 to 3 battery maintenance and hydraulic system checks are needed each year, with each maintenance costing around 500 yuan. The annual maintenance cost for the two devices is less than 3,000 yuan, which is lower than that of diesel wheel loaders.
"Electric loaders are really worry-free and cost-effective. Previously, we had to contact maintenance technicians for servicing at regular intervals. Now, we hardly need to take care of them. Apart from occasionally checking the battery and hydraulic system, there's no need to invest in additional maintenance costs at all." " Boss Zhang said. Moreover, the WE918 electric loader has high reliability and a failure rate far lower than that of traditional diesel wheel loaders. Since it was put into use, neither of the two devices has experienced any major malfunctions. Only one minor issue of poor circuit contact occurred, which did not have a significant impact on the operation.
In addition, labor costs have also been reduced to a certain extent. Due to the convenient operation and high comfort of the WE918 electric loader, the labor intensity of the driver has been significantly reduced and the work efficiency has been improved. What originally required three drivers to take turns operating two devices can now be easily handled by just two drivers. This can save about 60,000 yuan in labor costs for one driver each year. Meanwhile, due to the improved operational efficiency of the equipment, the processing cycle of straw has been shortened, and the storage costs, management costs, etc. have also decreased accordingly, further enhancing the overall economic benefits of the grassland.
Overall calculation shows that after introducing the LGZT WE918 electric loader, the cost has been significantly reduced, giving Mr. Zhang's grassland a clear price advantage in the market competition. It can undertake the straw recycling business at a more favorable price and further expand the market share.
V. Green Development: Achieving a Win-win Situation of Economic and Social Benefits
The LGZT WE918 electric loader has not only brought significant economic benefits to Boss Zhang's straw grassland, but also good social benefits, achieving a win-win situation of economic and social benefits.
In terms of environmental protection, the WE918 electric loader has particularly prominent advantages. This equipment is driven purely by electricity, with zero exhaust emissions during operation. It has completely solved the problem of exhaust pollution caused by traditional diesel wheel loaders and effectively improved the air quality of grasslands and their surrounding areas. Meanwhile, the noise generated by the equipment during operation is extremely low. Since we switched to electric loaders, the local residents have never complained about noise or exhaust emissions again. The environmental protection department is also very satisfied with our rectification results and has listed us as an environmental protection demonstration enterprise. Boss Zhang said proudly.
The recycling and reuse of straw is itself an environmental protection industry, which can effectively solve the environmental pollution problems caused by straw burning and promote the development of a circular economy in agriculture. The commissioning of the LGZT WE918 electric loader has made this environmental protection industry greener and more sustainable.
In terms of industrial upgrading, the application of the WE918 electric loader has facilitated the transformation of Mr. Zhang's straw grassland towards intelligence and greenness. The GPS system and intelligent management platform equipped on the equipment enable Boss Zhang to keep track of the equipment's operational status and operation data in real time, achieving refined management and enhancing the operational efficiency and management level of the grassland. Meanwhile, the green and environmentally friendly operation mode has also enhanced the brand image of the grassland, attracted more partners, and laid a solid foundation for the long-term development of the grassland.
In the past, when customers came for inspection and saw our diesel wheel loaders emitting black smoke and making loud noises, they all had some concerns. Now we have switched to electric loaders. The factory area is clean and tidy, and the operation is quiet and odorless. Our customers' recognition of us has greatly increased, and their intention to cooperate has also become stronger. Boss Zhang said. Nowadays, his grassland has established long-term and stable cooperative relationships with many large-scale breeding enterprises and biomass energy companies. The business scope is constantly expanding and the development prospects are very promising.
VI. Word-of-mouth: WE918 becomes an industry benchmark
The LGZT WE918 electric loader has achieved remarkable application effects in Mr. Zhang's straw grassland. It not only significantly increased Mr. Zhang's economic benefits but also caused quite a stir in the local straw recycling industry. Many owners of straw pastures around came to visit and inspect. After witnessing the operation performance and cost advantages of WE918 with their own eyes, they all expressed their intention to introduce this equipment.
Since I started using the WE918, five colleagues have come to my place for inspection. They are all very interested in the performance and cost advantages of the equipment. Among them, three have already placed orders, and the other two are negotiating with the manufacturer. Boss Zhang said with a smile. He also took the initiative to share his usage experience and recommended the LGZT WE918 electric loader to his peers, becoming the "folk spokesperson" of the WE918.
The reason why the LGZT WE918 electric loader has gained such a good reputation in the straw recycling industry is that it accurately grasps the operation demands of the industry and specifically solves the pain points existing in traditional equipment. The working environment of straw grassland is complex, the working intensity is high, and the requirements for cost and environmental protection are strict. However, WE918, with its outstanding advantages such as long battery life, high efficiency, low cost and good environmental protection performance, perfectly suits the working scenarios of straw grassland and has become the ideal working equipment for the straw recycling industry.
Mr. Zhang is full of confidence in the future development. He plans to introduce two more LGZT WE918 electric loaders next year to further expand the production scale and improve the operation efficiency. Meanwhile, he also plans to use the saved costs to increase investment in the deep processing project of straw, extend the industrial chain, increase the added value of products, and enable the grassland to achieve higher-quality development. With the WE918 electric loader as a "good helper", I believe our grassland will develop better and better, and make greater contributions to promoting the development of agricultural circular economy and green sustainable development. Boss Zhang said firmly.
The LGZT WE918 electric loader, with its strong product strength, significant cost advantage and excellent environmental protection performance, has not only brought tangible benefits to Mr. Zhang's straw grassland, but also led the application trend of new energy construction machinery in the straw recycling industry. It is believed that in the future, more users in straw pastures and related industries will choose the LGZT WE918 electric loader. While achieving cost reduction and efficiency improvement, they will jointly promote green and sustainable development and write a new chapter in the application of new energy construction machinery.
